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Continental Tyre’s road to sustainability

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Car tires are round, black and made of rubber. Look closer, however, and you’ll see that the design of tires and the interaction of the various materials that go into making them are extremely complex.

But for some time now, the material experts and tire engineers at Continental have been bringing about a silent revolution. By 2050 at the latest, all tires are to be made of sustainable materials.

There is still a long way to go until then. But step by step, it is already becoming apparent which raw materials will find their way into tire construction in the future. These include waste products from agriculture – such as the ash from rice husks – rubber from dandelions, recycled rubber or PET bottles.

Claus Petschick, Head of Sustainability at Continental Tires, is clear about Continental’s mission, saying, “Continental is on the road toward becoming the most progressive manufacturer in the tire industry in terms of sustainability. We aim to use 100 percent sustainable materials in our tire products by 2050 at the latest.”

He adds, “Our innovative power enables us to break new and even more sustainable ground. This encompasses everything from the origin and sourcing of our materials through to the reuse and recycling of our tires.”

Already today, around 15 to 20 percent renewable or recycled materials are used in a standard passenger car tire from Continental. To further increase the proportion of sustainable materials and conserve valuable resources, Continental continuously analyzes and reviews all raw materials used in tire production.

Perfect material matching for maximum safety

Depending on the application, season and environment, tires have to fulfill specific requirements. This can be seen in, for example, the tread design. But in other areas – the composition of the rubber compound, for example – these changes are not so readily visible.Passenger car tires from Continental consist of as many as a hundred different raw materials.

Their precise composition has a major impact on the tires and their handling characteristics. The ability to deploy the various materials with their unique properties and interdependencies in specific ways is a complex balancing act for Continental’s engineers and material experts. Only when all the materials are ideally matched to each other can safe, energy-efficient and durable high-performance tires be created.

Natural rubber still essential thanks to its exceptional properties

Natural rubber is essential for ensuring outstanding tire performance. This natural product accounts for between 10 and 40 percent of the entire weight of modern high-performance tires. Its special properties include the high level of strength and durability, which are caused by the strain-induced crystallization of the rubber.

The tire industry is the biggest consumer of global rubber production, accounting for more than 70 percent. However, Continental considers natural rubber a sustainable material only if it is sourced responsibly. Therefore, the company employs an integrated approach aimed at making the complex and fragmented supply chains for natural rubber more sustainable.

Including using cutting-edge digital technology, local involvement and close collaboration with capable partners with the goal of improving transparency and traceability along the entire value chain. Meanwhile, with its Taraxagum project, Continental is pursuing an innovative approach to ensure that it can become less dependent on natural rubber grown primarily in southeast Asia.

The tire manufacturer is working alongside partners on industrializing the extraction of natural rubber from specially cultivated dandelion plants.

Sustainable plant-based fillers

In addition to rubber, fillers such as silica are essential to tire assembly. Silica, for example, helps to optimize characteristics such as grip, rolling resistance and tire life. In the future, rice husks will be used as the source material for sustainably produced silica. Rice husks are a waste product of rice production and cannot be used as food or animal feed. Silica derived from the ash of rice husks is more energy-efficient when used in manufacturing than that obtained from conventional materials such as quartz sand.

Plant-based oils – such as rapeseed oil and resins based on residual materials from the paper and wood industries – already offer an alternative to crude-oil-based fillers in Continental’s tires. Only oils that meet technical quality standards and are not suitable for consumption are used. Oils and resins allow for flexibility in terms of tire compounds and so improve the material’s grip.

Expanding the circular economy

Continental is aiming for fully circular operations in its tire production by 2050 at the latest. In addition to the use of renewable materials, the company is working systematically on using recycled raw materials in tire production. This is intended to ensure that carbon black – another crucial filler in rubber compounds – can be obtained on a large scale in the future. Continental recently signed a development agreement with Pyrum Innovations with a view to further optimizing the recycling of materials from old tires. To do this, Pyrum breaks the old tires down into their constituent parts in an industrial furnace using a special pyrolysis process. In this way, valuable raw materials contained in end-of-life tires can be extracted and recycled. Both companies are working towards obtaining high-quality raw materials from the pyrolysis oil obtained for Continental’s tire production in the medium term, in addition to the direct use of high-quality carbon black. In the long term, the premium tire manufacturer and Pyrum are aiming to establish a closed-loop circular economy concept for the recycling of old tires.

Recycled rubber from end-of-life tires

In addition to pyrolysis, Continental is also making use of mechanical processing of end-of-life tires. Rubber, steel and textile cord in particular are separated, in a highly sophisticated process, from one another. The rubber is then prepared for re-use as part of new rubber compounds.

Continental has a long history of working consistently to introduce end-of-life tires into the circular economy to conserve resources and the environment. A material known as “Conti-Reclaim” has been obtained as part of the truck tire retreading process at the company’s plant in Stöcken in Hanover since 2013.

It has been used in tire production at Continental for years. To expand the range of applications for the recycled rubber and optimize the properties for the various fields of application, Continental uses not only “Conti-Reclaim” but also recycled rubber from other suppliers.

Recycled plastic bottles in tire casing

“Recycled raw materials are going to play a big role in making tires more sustainable. We use recycled materials whenever possible. Comparable quality and material properties to conventional raw materials are crucial for us,” says Petschick.

For example, Continental is working with partners to obtain high-quality polyester yarn for its tires from recycled PET bottles. PET bottles often end up in incinerators or landfills otherwise. With its ContiRe.Tex technology, the tire manufacturer has developed a more energy-efficient and eco-friendly alternative that allows it to reuse between nine and fifteen plastic bottles for each tire, depending on the tire size. The recycled PET has already replaced conventional polyester in the structures of some tire casing. The PET bottles used are sourced exclusively from regions where there is no closed recycling loop.

Systematically moving toward greater sustainability

Continental is working tirelessly to advance innovative technologies and sustainable products and services throughout its entire value chain, from sourcing sustainable materials to recycling end-of-life tires. The company is aiming to achieve 100 percent carbon neutrality by 2050 at the latest.

Magna Tyres boosts global Footprint with new acquisition

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Founded in 2004 and operating in the Gauteng, KZN and Western Cape regions, Tirepoint has established itself as one of the largest tyre dealers & service providers in South Africa.

The company has an exceptionally strong foundation of tyre industry-related experience and adheres to good business practices created to place the customer first.

As an independent, multi-branded organisation with strong supplier relationships, Tirepoint is positioned to consistently provide exactly what clients need.

Michael de Ruijter, President & CEO of Magna Tyres Group stated: “We are excited to welcome Tirepoint to the Magna Tyres Group family. With their expertise and excellent longstanding reputation as well as their ability to satisfy customers with tailor made solutions, Tirepoint is a valuable addition to our global network.

It perfectly fits our joint belief of ‘Customer First’ mentality. With the addition of Tirepoint, our position as largest second tier supplier of Off-The-Road tyres and service provider in the world has been further strengthened. Moreover, it’s a giant step forward in our well executed ‘Buy & Build’ strategy.

With this acquisition, The Magna Tyres Group employs over 700 dedicated employees across the globe. We are well ahead of our ultimate goal to surpass our turnover by € 600 million before 2026. Furthermore, it accelerates our growth on the African continent tremendously.” Financial details of the acquisition cannot be disclosed.

Andrew Cameron, CEO of Tirepoint South Africa states: “As with everything you need to remain relevant, flexible and able to adapt with the times. To this end, we are very excited about the transaction with Magna Tyres and the extra benefits that will become available for our customers. We believe there is good synergy, like-mindedness and an opportunity to grow the business to a new level. We are looking forward to this new chapter in Tirepoint’s life and being a part of Magna Tyres’ success!”

As a highly active and experienced OTR and industrial tyre designer and manufacturer, Magna Tyres has a dedicated reputation in the industry for keeping companies ‘constantly on the move’ by providing the very best tyre solutions so suit their individual operational needs.

Magna Tyres’ ultimate trading priority is to constantly strenghten our position in the global market as the largest second tier supplier of Off-The-Road tyres, incorporating Mining & Earthmoving, Underground Mining, Construction, Port & Terminal, Mobile Crane, Solid and Truck tyres.

We are a family owned company who pride themselves on constantly forming valuable business partnerships around the world backed by a team of highly capable and motivated employees to secure successful ‘exclusivity’ deals.

 

EICHER TRACTORS Launches PRIMA G3 for Next-Gen Farmers


EICHER TRACTORS, from the house of TAFE – Tractors and Farm Equipment Limited, world’s third largest tractor manufacturer, announced the launch of the EICHER PRIMA G3 Series – all new range of premium tractors for the new-age Indian farmer who demands style, substance and solidity.

The EICHER PRIMA G3 is a new series of tractors in the 40 – 60 hp range, that offers Premium Styling, Progressive Technology and Perfect Comfort built with decades of unmatched experience.

Launching the EICHER PRIMA G3 series, Mallika Srinivasan, CMD – TAFE said, “The Eicher brand, for decades, has been well-known for its trust, reliability, ruggedness and versatility in both the agriculture and commercial space. The launch of the PRIMA G3, brings to the progressive farmers of a modern India, more productivity, comfort and ease to match their new aspirations, and offers an enhanced value proposition that Eicher has always promised .”

The new PRIMA G3 boasts a new age design with its distinct aerodynamic hood, that makes a unique style statement and offers easy access to the engine with its one-touch front-open, single piece bonnet.

The bold grille with high intensity 3D cooling technology and wrap-around headlamps and Digi NXT Dashboard are a perfect fusion of bold and elegant looks, which provide higher cross air flow and long hours of continuous operation. The youthful sporty steering wheel with a spinner knob offers effortless control.

Dr. Lakshmi Venu, DMD, TAFE Motors and Tractors Limited (TMTL) said, “Young and progressive farmers of India are seeking to maximise returns from farming operations while focusing on technology and agri-tech solutions, and the PRIMA G3 would be the ideal partner in creating an ecosystem that will revolutionize agriculture”.

Engineered with state-of-the-art customer-centric technology, the EICHER PRIMA G3 range comes the High Torque – Fuel Saver (HT-FS) liquid cooled engine, that provides greater efficiency for higher productivity and more fuel savings.

The CombiTorq Transmission offers perfect pairing of the engine and the transaxle to deliver maximum power, torque and productivity. The new multispeed PTO provides 4 different PTO modes, making the EICHER PRIMA G3 compatible with multiple agricultural and commercial applications.

Sandeep Sinha, CEO – TAFE said, “We are delighted to launch the new PRIMA G3 series with a world-class styling and international technology, that offers premium automotive excellence in style, fit and finish, and robust build quality. The EICHER PRIMA G3 is a reflection of Eicher’s hallmark durability and reliability.

The PRIMA G3 is equipped with ergonomic operator stations, new steering controls for a comfortable, safe and long hours of productive use. We will ensure that our customers have easy access to the new Eicher PRIMA G3 series.”

The all-new EICHER PRIMA G3 redefines operator comfort. With its ergonomically designed elevated Comfy Luxe seating, the tractor provides clear all-around view for confident manoeuvring of the tractor while its spacious platform represents best-in-class operating environment. In addition to comfort, the EICHER PRIMA G3 is designed for utmost safety, be it day or night. The unique ‘Lead Me Home’ feature provides an illuminated path at night, ensuring safety and convenience.

EICHER TRACTORS – a pioneer in the Indian tractor industry, has played a key role in supporting the Indian farming community across generations. With a legacy spanning over 60 years, it played a role in the green revolution and enjoys a strong bond of unparalleled trust, and with this launch brings to its customers the promise of Ummeed se Zyada.

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Mahindra harvest master 4WD: Tractor mounted combine harvester

Hi


Mahindra HarvestMaster H12 4WD is a multi-crop tractor mounted combine harvester, also called tractor harvester or TMCH and has been designed and developed by Mahindra as a perfect match for the Mahindra Arjun Novo series of tractors.

This tractor mounted combine harvester or tractor harvester delivers superior performance in both semi-wet and wet soil conditions. This tractor harvester can be used for harvesting paddy, wheat, soybean and several pulses.

A high ground clearance of the tractor combine harvester at 380 mm ensures easy crossing over bunds from one field to another.

Features:

  • A high ground clearance of the tractor combine harvester at 380 mm ensures easy crossing over bunds from one field to another.
  • Superior cutter bar visibility makes harvesting easier for the operator.
  • Windows for setting and inspection makes it easy to inspect concave settings of the tractor combine harvester.
  • Dual pulley with multi-speed option makes the harvester versatile for use with different crops and crop conditions including varying levels of crop density.

OPINION: Africa’s new harvest: To transform agriculture, we must speed up innovations and collaboration


A promising transformation has already started in Africa’s farmlands. Family farmers are increasingly using innovative approaches and scientific research, combined with traditional knowledge, to increase the productivity of their fields, diversify their crops, boost their nutrition, and build climate resilience.

This shift can go much further with the addition of digital tools, increased links to markets, and greater efficiency along agrifood chains, especially if the private sector and national policies also support the effort.

The Food and Agriculture Organization of the United Nations (FAO), along with a broad range of partners, is working to promote the African continent to make Africa’s agrifood systems more efficient, more inclusive, more resilient, and more sustainable.

For this transformation to be achieved, African countries must be in the driver’s seat.

From 11 to 14 April 2022, representatives from more than 50 African countries will come together at the 32nd Session of the FAO Regional Conference for Africa in Malabo, Equatorial Guinea, to define regional priorities for agrifood systems transformation on the continent.

The conference comes at a time when 281 million people in Africa do not have enough food to eat each day, nearly three-quarters of the African population cannot afford nutritious food, and drought threatens lives and livelihoods in the Horn of Africa. Meanwhile, countries are still grappling with the economic effects of the COVID-19 pandemic.

Like the tall ceiba tree on Equatorial Guinea’s national flag, which grows around the island of Malabo, we too must stand tall in the face of Africa’s many simultaneous and overlapping challenges. We will hold the four-day high-level meeting in the same venue where leaders of the African Union member countries first committed to transform the African agriculture sector to end hunger in Africa by 2025.

Time is running out. Without extraordinary efforts by every African country, it will be difficult to meet these aspirations and the targets of the Sustainable Development Goals (SDGs).

Digitalization and the African Continental Free Trade Area (AfCFTA) can be game changers in this extraordinary effort. At FAO, we see digitalization as a core element of rural development. Our 1000 Digital Villages initiative is currently being piloted in seven African countries. It aims to equip communities with digital tools and services to fast-track rural transformation and wellbeing. Through this initiative, FAO has already supported countries in using digital tools to create electronic land registries and apps for pest and disease management, including extension services reaching the last mile farmers.

In the same way, the AfCFTA can radically transform Africa’s rural prosperity. This regional single market, covering 1.2 billion consumers, is a major opportunity to boost economic growth, reduce poverty, and broaden economic inclusion. Swift national implementation, taking into account women and youth, will see this opportunity benefit all.

Indeed, African countries already have a suite of instruments to speed up transformation of agrifood systems and rural development. Chief among them is the Comprehensive African Agricultural Development Programme (CAADP) — the continent-wide initiative led by African countries to end hunger and reduce poverty through agricultural development.

I welcome the African countries’ recent renewed commitment to accelerate CAADP implementation towards achieving the Malabo commitments. FAO stands ready to support this work, including strengthening the quality of data used to measure progress as part of the CAADP biennial review.

Other existing instruments to accelerate progress include the Programme for Infrastructure Development in Africa (PIDA), which provides a common framework for African stakeholders to build integrated infrastructure to boost trade and jobs; the African Union Climate Change Strategy that aims at achieving the Agenda 2063 Vision by building the resilience of the continent to the negative impacts of climate change; the Science Technology Innovation Strategy for Africa (STISA), which can have enormous benefits for agriculture; and Boosting Intra African Trade to make trade a development driver.

African ownership and African leadership in all of these is vital.

These issues and more will be at the core of the 32nd Session of the FAO Regional Conference for Africa. Ministerial roundtables will focus on the policy priorities needed to address and mitigate the impacts of COVID-19 on African agrifood systems; investing in ecosystem restoration in Africa for agrifood systems transformation; promoting trade and investment under the AfCFTA; and ensuring that women, youth, and rural farmers are included in the continent’s agrifood systems.

I invite policy makers, civil society organizations, research institutions, the private sector, donor partners, and all stakeholders interested in Africa’s transformation by innovation in agriculture to follow the proceedings.

Underpinning the discussions will be the FAO Strategic Framework 2022-31, which supports the 2030 Agenda for Sustainable Development and sets out our roadmap for achieving the Four Betters: better production, better nutrition, a better environment, and a better life for all, leaving no one behind.

Central to delivering on these objectives are FAO’s flagship initiatives, such as the Hand-in-Hand Initiative, which identifies gaps in rural transformation and matches countries with partners to deliver tangible results. It is supported by a geospatial data platform powered by FAO’s wealth of data on key sectors.

So far, 27 African countries have joined this global initiative. I encourage more countries in Africa to take part and benefit from this unique opportunity.

FAO also has recently launched the One Country One Priority Product initiative in Africa to support countries in developing sustainable value chains and reaching new markets.

Our new Green Cities Initiative, which integrates urban forestry and agriculture into local planning, is underway in several African cities. This makes for more sustainable cities and shorter routes for nutritious food to reach markets. All these initiatives are country-driven and country-owned, highlighting that action at the country level is critical.

Together we can transform Africa’s agriculture to achieve The Africa We Want.

Mr. Qu Dongyu is the Director-General of the Food and Agriculture Organization of the United Nations (FAO)

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PÖTTINGER’s SERVO T 6000 equipped for On-Land ploughing


Agricultural machinery manufacturer PÖTTINGER adds an important feature to the equipment options on the SERVO T 6000.

With the On-Land package, the semi-mounted reversible plough for tractors with an output of up to 500 hp gets additional application flexibility.

Switching from ploughing in the furrow to ploughing outside the furrow takes just a few simple steps.

Soil conservation is enhanced by using tractors with wide tires, dual wheels or crawler tracks for efficient power transmission. However, if this is not possible due to the site conditions, the plough turnover mechanism can also be set for in the furrow if required.

When conditions change, the switch between in-furrow ploughing and On-Land ploughing is done very quickly in a few steps. The hydraulic swing-out On-Land beam link pushes the frame of the SERVO T 6000 outwards so that the plough follows the tractor centrally. This means that it can be used with tractors with an outer width of up to 4 metres, providing plenty of space for dual wheels and crawler tracks.

To ensure consistent depth guidance when ploughing outside the furrow, an optional depth wheel provides support in front of the first plough share so it is guided at the precise working depth. This is designed as a space-saving pivot depth wheel within the plough beam. Due to intelligent use of the spool valves, no additional connection is necessary on the tractor for the hydraulic adjustment mechanism.

Conserves the soil

Large tractors are often fitted with wide tyres or dual wheels, this results in not enough space in the plough furrow and driving over ploughed ground is sometimes unavoidable. This is where the SERVO T 6000 with the On-Land equipment option comes in, because the tractor drives outside the furrow on the ground that has not been ploughed.

This not only improves the tractor’s power transmission to the ground, but also conserves the soil due to the large contact area of the tractor and minimises harmful compaction in deeper soil layers. Likewise, it eliminates the risk of smearing the bottom of the furrow due to wheel slip from tractors driving in the furrow. Preventing compaction promotes crop root growth, soil life, and ensures access to water and nutrients. This is the basis for a healthy crop and a successful harvest.

Efficient and convenient operation

Driving outside the furrow while ploughing ensures a straight pull line, this results in more efficient power transfer from the tractor to the plough and less side pull, reducing wear on the landside. Guidance systems can be used for increased convenience, which ensures precise work and reduces driver fatigue. In addition, the tractor is level with the ground due to no wheels driving in the furrow, ensuring a straight and more ergonomic sitting position for the driver, which is especially important on long working days.

A strong partner

The PÖTTINGER SERVO T 6000 is designed for use with powerful tractors up to 500 hp. The ability to plough with the On-Land option makes even better use of the available tractor power. This ensures efficient ploughing and reliable power transmission even in difficult conditions. This system is designed for years of professional operation.

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New Holland’s methane powered tractor


The New Holland T6 Methane Power is the world’s first 100% methane powered production tractor, and is key to completing the virtuous cycle of the Energy Independent FarmSM system.

Farmers grow crops and use waste products to generate biomethane, which powers the tractor, which, in turn, helps to grow those very crops.

Proven Engineering

The T6 Methane Power can trace its roots back to the renowned T6 range of tractors. This outstanding design has now been enhanced with a 6 cylinder, 145hp rated / 175hp Boosted Natural Gas engine, which is coupled to the proven Electro Command™ four-speed semi-powershift transmission.

True sustainability

With the same levels of power and torque as its diesel equivalent, you also benefit from up to 30% lower running costs. Producing 98% less particulate matter, reducing CO2 emissions by 11% and overall emissions by 80%, when using biomethane near-zero CO2 emissions are achievable.

Tested and ready to work

Since the first prototype in 2013, New Holland has continuously tested Methane Powered tractor prototypes around the world. Since 2021 the first production tractors have started to appear in fields near you.

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LEMKEN takes over seeding specialist Equalizer


LEMKEN has reached a takeover agreement with the South African company Equalizer, thereby significantly expanding its product portfolio in the field of sowing. 

With a focus on minimum soil movement through to no-till , the Equalizer product range includes precision seed drills with up to 36 rows and seed drills with a working width of up to 24 metres. The takeover is expected to be completed in spring 2023 as soon as official approvals have been granted.

The ideal supplement for opening up new markets

From the point of view of LEMKEN CEO Anthony van der Ley, the Equalizer program is the perfect addition to the seed drill segment and is an important building block for further growth . There is also optimal synergy for the LEMKEN precision seed drill, as the Delta-Row technology developed by LEMKEN is supplemented by a single-row established by Equalizer.

There are no overlaps in the portfolio. Equalizer supplies solutions for customers and markets that LEMKEN has not been able to serve so far. For our growth strategy, the planters and seeders – also in combination with air carts – close a current gap in our range.

Anthony van der Ley, CEO LEMKEN

Successful new subsidiary

Equalizer, which is also run as a family business, was founded in Cape Town in 2000 and currently employs 180 people . In addition to the South African home market, where Equalizer is the market leader in the field of precision seed drills, Australia is the most important export market.

We see great potential for new products with LEMKEN at our side and look forward to future cooperation. At the same time, we are proud that this agreement reaffirms the success and hard work of the entire Equalizer team together with our local dealers over the last 22 years.

Founder and Managing Director Gideon Schreuder

Investments are planned

LEMKEN is committed to this promise and wants to expand the South African location together with Equalizer . The first concrete project is the extensive expansion of spare parts logistics in 2023. The experienced local workforce will be taken over in full. Equalizer will be continued as an independent subsidiary by the existing management, this also applies to the brand name . Of course, the German agricultural engineering specialist will contribute its development, production and sales skills to support the growth course.

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Limits to Adoption of Genetically Engineered Maize in Africa

Authors


Over the last 15 years, development organizations including USAID, the UK’s DFID, and most prominently the Gates Foundation, have invested millions of dollars into the advancement of genetically engineered crops for smallholder farmers in Africa.

These crops have a gene or genes inserted from another organism — either an individual of the same species, a similar species, or a very different one — that confer useful traits, like resistance to a harmful insect pest.

Proponents claim they are crucial for addressing smallholder poverty. Opponents, meanwhile, believe they are unsustainable and unaffordable for smallholder farmers.

The truth is somewhere in the middle. It is not true that genetically engineered crops are inherently unsustainable or provide limited benefit. In fact, they have demonstrably reduced crop losses from pests and increased yields. Yet farmer adoption of such crops is limited, partly because of their expense.

To see how this plays out, take genetically engineered maize.

Types of improved maize seed include hybrids and open-pollinated varieties (OPVs), which are both agricultural technologies that have been in use for much longer than genetically engineered seed, but share similar challenges to adoption.

Hybrid seeds are the result of breeding two or more plants with different characteristics, and they are more expensive (both to produce and purchase) and higher-yielding than OPV seeds.

OPV seeds are the result of breeding similar plants many times, and are less expensive (both to produce and purchase). Studies show that hybrid seeds on average yield 18% or 21%–43% more than the best-performing OPVs.

Unlike either hybrids or OPVs, seed for local cultivars (otherwise known as indigenous varieties) is not purchased from a breeder but is saved by farmers from previous seasons and replanted. Local cultivar seed has much more variability in seed quality, as well as higher rates of disease than either hybrids or OPVs.

The potential benefit of a genetically engineered crop like insect-resistant maize is massive. Globally, and specifically in Kenya and Nigeria, maize is one of the major staple food crops. Yet it is plagued by pests. Studies conducted in Kenyasub-Saharan Africa generally, and South Africa show average maize yield losses—with little to no pesticide protection—to stalk borer pests of 36–48%, 20–40%, and 10–75%, respectively. That’s why maize is a prime target for modification. A Brazil study on the efficacy of a genetically engineered trait for insect resistance (called Bt) in protecting maize from a stalk borer pest showed 95–100% return at all growth stages. If Kenya and Nigeria commercialized Bt maize, as they are in the process of doing, this high level of crop protection could substantially increase maize yields.

Figure 1. Estimated maize yield increases in Kenya and Nigeria if Bt insect resistance trait were adopted widely. Country average maize yields from FAOSTAT. Maximum and minimum yield losses from stem borer pests in Kenya; no country-specific data for Nigeria, so we used the Sub-Saharan Africa average. The high end of the estimated yield increase with Bt assumes that adoption of Bt maize prevents 100% of the maximum yield losses from stem borer pests; the low end assumes that adoption of Bt maize prevents 50% of the minimum yield losses from stem borer pests.

But expectations for the benefits of genetically engineered maize must be tempered by the difficulties of getting these kinds of crops adopted. Compared to massive growth in adoption of genetically engineered crops around the world, pickup in African countries is low, apart from in South Africa and Sudan.

Agriculture in South Africa is more industrialized compared to most other African countries, and the country has consistently cultivated genetically engineered crops for over two decades. Adoption of genetically engineered maize, soybean, and cotton in South Africa is over 90%, similar to other high-adoption countries like the US, Brazil, and Argentina.

Sudan also grows genetically engineered cotton at over 90% adoption, but cotton is only grown on a small total area in the country. Five other African countries have just recently started growing genetically engineered cotton.

Meanwhile, despite the benefits of improved maize seeds, many farmers do not plant them. Few studies characterizing Africa-wide cultivation of different maize varieties exist in the literature, but one across 13 countries in eastern, southern, and western Africa shows an average of 57% of area cultivated with improved maize varieties (hybrids and OPVs) in 2013; this includes 37% for hybrids and 21% for OPVs, respectively, with the remaining 43% made up of local cultivars.

Though the average adoption rate of improved maize varieties in these 13 African countries is low compared to other developing countries outside Africa, there has still been significant growth — from an average of 34% in 1997 to 57% in 2013. In Kenya and Nigeria, the percentage of maize area planted to hybrids in 2013 was 65% and 12%, respectively, with OPVs at 17% and 15%, respectively. Another study conducted in Nigeria estimates a higher 49% for total area cultivated with improved varieties including OPVs. Based on the level of adoption of existing improved seeds — hybrids and OPVs — we would expect higher adoption of genetically engineered maize in Kenya than Nigeria, because more farmers could potentially access these new improved seeds.

So why is adoption so patchy? Improved maize seeds provide the benefit of higher crop yields but at a higher cost. A primary barrier to farmer adoption of improved seeds is lack of wealth and access to resources. Without interventions to improve access, genetically engineered maize will not benefit the average 43% of farmers in eastern, southern, and western Africa that grow local cultivars and do not purchase any improved seed. They are largely subsistence farmers whose only option is to save lower-quality maize seed from year to year.

Among farmers that do plant improved maize, a study in Kenya found that farmers that grow hybrids are wealthier than farmers that grow OPVs, and that a measure of wealth (soil preparation technique, either tractor, oxen, or manual) is one of the two most important determinants of which farmers grow. Along with wealth, the other variable with the largest impact was farmer preferences for characteristics present in different varieties, which is an important factor to consider in genetically engineered variety development.

As studies have shown for adoption of OPV and hybrid seed, cost is likely a barrier to adoption of genetically engineered seeds as well. Desired genetically engineered traits can be bred into either hybrids or OPVs, and breeding them into OPVs can keep costs down and thereby make them accessible to more farmers; however, the tradeoff is that OPVs have lower yields than hybrids.

Since lack of wealth is a barrier to adoption of hybrid seed, a genetically-engineered trait in an OPV could be cheaper and more accessible, and potentially better include smallholder farmers in the benefits.

In addition to the cost of seed, other constraints that contribute to low adoption of improved crop technology include weak extension systems, limited access to produce markets, low profit margins for smallholders, a diversity of crops on smallholder farms that limits adoption of new crops, and farmer loyalty to specific varieties. In 2003, recognizing these constraints on agricultural productivity, the African Union made the Maputo declaration, wherein member countries committed to allocate at least 10% of their national budget to the agriculture sector; however, these commitments remain largely unfulfilled, and maize yields in African countries including Kenya and Nigeria remain low as shown in Figure 2.

Over the last 15 years, development organizations including USAID, the UK’s DFID, and most prominently the Gates Foundation, have invested millions of dollars into the advancement of genetically engineered crops for smallholder farmers in Africa. These crops have a gene or genes inserted from another organism — either an individual of the same species, a similar species, or a very different one — that confer useful traits, like resistance to a harmful insect pest. Proponents claim they are crucial for addressing smallholder poverty. Opponents, meanwhile, believe they are unsustainable and unaffordable for smallholder farmers.

The truth is somewhere in the middle. It is not true that genetically engineered crops are inherently unsustainable or provide limited benefit. In fact, they have demonstrably reduced crop losses from pests and increased yields. Yet farmer adoption of such crops is limited, partly because of their expense.

To see how this plays out, take genetically engineered maize.

Types of improved maize seed include hybrids and open-pollinated varieties (OPVs), which are both agricultural technologies that have been in use for much longer than genetically engineered seed, but share similar challenges to adoption. Hybrid seeds are the result of breeding two or more plants with different characteristics, and they are more expensive (both to produce and purchase) and higher-yielding than OPV seeds. OPV seeds are the result of breeding similar plants many times, and are less expensive (both to produce and purchase). Studies show that hybrid seeds on average yield 18% or 21%–43% more than the best-performing OPVs. Unlike either hybrids or OPVs, seed for local cultivars (otherwise known as indigenous varieties) is not purchased from a breeder but is saved by farmers from previous seasons and replanted. Local cultivar seed has much more variability in seed quality, as well as higher rates of disease than either hybrids or OPVs.

The potential benefit of a genetically engineered crop like insect-resistant maize is massive. Globally, and specifically in Kenya and Nigeria, maize is one of the major staple food crops. Yet it is plagued by pests. Studies conducted in Kenya, sub-Saharan Africa generally, and South Africa show average maize yield losses—with little to no pesticide protection—to stalk borer pests of 36–48%, 20–40%, and 10–75%, respectively. That’s why maize is a prime target for modification. A Brazil study on the efficacy of a genetically engineered trait for insect resistance (called Bt) in protecting maize from a stalk borer pest showed 95–100% return at all growth stages. If Kenya and Nigeria commercialized Bt maize, as they are in the process of doing, this high level of crop protection could substantially increase maize yields, as shown in Figure 1.

Figure 1. Estimated maize yield increases in Kenya and Nigeria if Bt insect resistance trait were adopted widely. Country average maize yields from FAOSTAT. Maximum and minimum yield losses from stem borer pests in Kenya; no country-specific data for Nigeria, so we used the Sub-Saharan Africa average. The high end of the estimated yield increase with Bt assumes that adoption of Bt maize prevents 100% of the maximum yield losses from stem borer pests; the low end assumes that adoption of Bt maize prevents 50% of the minimum yield losses from stem borer pests.
But expectations for the benefits of genetically engineered maize must be tempered by the difficulties of getting these kinds of crops adopted. Compared to massive growth in adoption of genetically engineered crops around the world, pickup in African countries is low, apart from in South Africa and Sudan. Agriculture in South Africa is more industrialized compared to most other African countries, and the country has consistently cultivated genetically engineered crops for over two decades. Adoption of genetically engineered maize, soybean, and cotton in South Africa is over 90%, similar to other high-adoption countries like the US, Brazil, and Argentina. Sudan also grows genetically engineered cotton at over 90% adoption, but cotton is only grown on a small total area in the country. Five other African countries have just recently started growing genetically engineered cotton.

Meanwhile, despite the benefits of improved maize seeds, many farmers do not plant them. Few studies characterizing Africa-wide cultivation of different maize varieties exist in the literature, but one across 13 countries in eastern, southern, and western Africa shows an average of 57% of area cultivated with improved maize varieties (hybrids and OPVs) in 2013; this includes 37% for hybrids and 21% for OPVs, respectively, with the remaining 43% made up of local cultivars. Though the average adoption rate of improved maize varieties in these 13 African countries is low compared to other developing countries outside Africa, there has still been significant growth — from an average of 34% in 1997 to 57% in 2013. In Kenya and Nigeria, the percentage of maize area planted to hybrids in 2013 was 65% and 12%, respectively, with OPVs at 17% and 15%, respectively. Another study conducted in Nigeria estimates a higher 49% for total area cultivated with improved varieties including OPVs. Based on the level of adoption of existing improved seeds — hybrids and OPVs — we would expect higher adoption of genetically engineered maize in Kenya than Nigeria, because more farmers could potentially access these new improved seeds.

So why is adoption so patchy? Improved maize seeds provide the benefit of higher crop yields but at a higher cost. A primary barrier to farmer adoption of improved seeds is lack of wealth and access to resources. Without interventions to improve access, genetically engineered maize will not benefit the average 43% of farmers in eastern, southern, and western Africa that grow local cultivars and do not purchase any improved seed. They are largely subsistence farmers whose only option is to save lower-quality maize seed from year to year.

Among farmers that do plant improved maize, a study in Kenya found that farmers that grow hybrids are wealthier than farmers that grow OPVs, and that a measure of wealth (soil preparation technique, either tractor, oxen, or manual) is one of the two most important determinants of which farmers grow. Along with wealth, the other variable with the largest impact was farmer preferences for characteristics present in different varieties, which is an important factor to consider in genetically engineered variety development.

As studies have shown for adoption of OPV and hybrid seed, cost is likely a barrier to adoption of genetically engineered seeds as well. Desired genetically engineered traits can be bred into either hybrids or OPVs, and breeding them into OPVs can keep costs down and thereby make them accessible to more farmers; however, the tradeoff is that OPVs have lower yields than hybrids. Since lack of wealth is a barrier to adoption of hybrid seed, a genetically-engineered trait in an OPV could be cheaper and more accessible, and potentially better include smallholder farmers in the benefits.

In addition to the cost of seed, other constraints that contribute to low adoption of improved crop technology include weak extension systems, limited access to produce markets, low profit margins for smallholders, a diversity of crops on smallholder farms that limits adoption of new crops, and farmer loyalty to specific varieties. In 2003, recognizing these constraints on agricultural productivity, the African Union made the Maputo declaration, wherein member countries committed to allocate at least 10% of their national budget to the agriculture sector; however, these commitments remain largely unfulfilled, and maize yields in African countries including Kenya and Nigeria remain low as shown in Figure 2.

Figure 2. Average maize yield by country from 1986-2019. Yield data from FAOSTAT.
To increase adoption of improved crops, African countries can learn from the Asian Green Revolution, which provided public support for new technologies, infrastructure, markets, and farmer education. Indian farmers with very few resources were able to rapidly start using improved crop varieties during the Green Revolution in the 1970s, and use of genetically engineered cotton in India has similarly risen to reach over 90% in 2013, 11 years after its introduction in 2002. In order to spur an African Green Revolution, lessons from the Asian Green Revolution must be adapted to African contexts. Inputs of improved seeds, fertilizer, and water must increase dramatically, but implementation must be flexible due to Africa’s relatively low irrigation potential compared to Asia, as well as diverse rainfed farming systems and degraded soils. Funding for agricultural development must also increase. During the Green Revolution, Asian countries spent at least 15% of their total yearly budget on agriculture — in comparison, African countries have spent only 4-6% for decades.

To be sure, the barriers to adoption will vary by crop. For example, the challenge of farmers being able to afford seed is important in the case of engineered maize, but would be less applicable to crops like cassava that do not need to be replanted every season. This difference between maize and cassava is crucial in determining what types of farmers can benefit from a genetically engineered crop – for maize, it is only farmers who can afford to purchase seed yearly, whereas for cassava the barrier is much lower since farmers need to access material less frequently.

Government programs can also be effective in overcoming barriers to farmer adoption of improved seed. In African countries that cultivate cotton, seed is mostly controlled by the governments and is passed on to farmers through ginners (cotton buyers) or other existing systems. For example, in Kenya, the cabinet extraordinarily approved Bt cotton after the statutory biosafety clearance by its National Biosafety Authority, and the Kenyan Government distributed free cotton seeds to farmers. Similar government influence on the cultivation of cotton was seen in the halting of Bt cotton cultivation in Burkina Faso.

Private sector programs can successfully overcome barriers to farmer adoption of improved seed. An example is the One Acre Fund, which provides farmers with improved seed and fertilizer on credit — delivered within walking distance of each farmer — as well as training farmers in modern agricultural techniques and facilitating access to markets.

The potential of genetically engineered crops alone should not be exaggerated, and strategies for adoption should be informed by previous efforts to change farming practices. Simultaneously with commercialization and promotion of improved seeds, programs to expand farmer access to other inputs should continue in order to maximize the impact of genetically engineered crops.
Figure 2. Average maize yield by country from 1986-2019. Yield data from FAOSTAT.

To increase adoption of improved crops, African countries can learn from the Asian Green Revolution, which provided public support for new technologies, infrastructure, markets, and farmer education.

Indian farmers with very few resources were able to rapidly start using improved crop varieties during the Green Revolution in the 1970s, and use of genetically engineered cotton in India has similarly risen to reach over 90% in 2013, 11 years after its introduction in 2002. In order to spur an African Green Revolution, lessons from the Asian Green Revolution must be adapted to African contexts.

Inputs of improved seeds, fertilizer, and water must increase dramatically, but implementation must be flexible due to Africa’s relatively low irrigation potential compared to Asia, as well as diverse rainfed farming systems and degraded soils. Funding for agricultural development must also increase. During the Green Revolution, Asian countries spent at least 15% of their total yearly budget on agriculture — in comparison, African countries have spent only 4-6% for decades.

To be sure, the barriers to adoption will vary by crop. For example, the challenge of farmers being able to afford seed is important in the case of engineered maize, but would be less applicable to crops like cassava that do not need to be replanted every season.

This difference between maize and cassava is crucial in determining what types of farmers can benefit from a genetically engineered crop – for maize, it is only farmers who can afford to purchase seed yearly, whereas for cassava the barrier is much lower since farmers need to access material less frequently.

Government programs can also be effective in overcoming barriers to farmer adoption of improved seed. In African countries that cultivate cotton, seed is mostly controlled by the governments and is passed on to farmers through ginners (cotton buyers) or other existing systems.

For example, in Kenya, the cabinet extraordinarily approved Bt cotton after the statutory biosafety clearance by its National Biosafety Authority, and the Kenyan Government distributed free cotton seeds to farmers. Similar government influence on the cultivation of cotton was seen in the halting of Bt cotton cultivation in Burkina Faso.

Private sector programs can successfully overcome barriers to farmer adoption of improved seed. An example is the One Acre Fund, which provides farmers with improved seed and fertilizer on credit — delivered within walking distance of each farmer — as well as training farmers in modern agricultural techniques and facilitating access to markets.

The potential of genetically engineered crops alone should not be exaggerated, and strategies for adoption should be informed by previous efforts to change farming practices. Simultaneously with commercialization and promotion of improved seeds, programs to expand farmer access to other inputs should continue in order to maximize the impact of genetically engineered crops.

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